Responsibilities
- Choosing and loading the correct cutting tools for the job.
- Cleaning and maintaining the machine.
- Training new staff on machine operation procedures.
- Adjusting and setting drills, mills, and lathes to ensure 100 percent accuracy.
- Using knowledge of safety standards to avoid workplace accidents.
- Makes calculations for programming including where materials should be cut.
- Checks completed programs by running simulations or tests.
- Determines sequence of operations in a program.
- Chooses cutting tools that will be needed.
- Analysis job order and performs necessary calculations.
- Makes improvements to set up times for a task and contouring of complex shapes.
- Simplifies tooling time for workers and increases productivity for the client.
- Complies with all safety rules and regulations.
- Prepare cutter master list and check cutter availability at tool room.
- Prepare cutting tools path with estimate cycle time.
- Recommend suitable clamping device for machining process.
- Monitor and trouble shoot 1st test cut program until complete part buy off.
- Monitor & record actual machining cycle time and compare CAM Simulation time.
- Continue improve CNC program quality and cycle time.
- Prepare process drawing.
- Register proven program in system and master list.
- Provide special/custom made cutter drawing to cutter maker.
- Perform and maintain 5s proper housekeeping at workplace and surrounding area.
- Maintain the cleanliness according to company 5S Policy.
- Adhere to all application Occupational Safety and Health laws and regulation as well as such standards, practices and procedures instituted by the Company.
- Any other responsibility which may be assigned from time to time by immediate superior/department head.
- Fabricate / produce the parts based on drawing and to confirm all dimensions on first piece before mass production.
- Inspection of parts to ensure conformance to specification / drawing.
- Filling up of production related records.
- Retrieve / create MasterCAM drawing and set MasterCAM program.
- To work closely with the production team to increase productivity and to save production cost.
- Rectify problem and reduce waste in production.
- Generate CNC Programme and put the programme to designated Machine
- Work according to production plan and maintain operation efficiency.
- Carry out in process measurements, maintain product quality.
- Monitor process/machines and troubleshoot/report any deviations to respective personnel.
- Maintain continuity among work teams by documenting and communicating actions.
- To lead a team of machinist, operators & technician to achieve daily
Requirements
- Education: Candidate must possess at least Primary/Secondary School/SPM Level.
- Knowledge / Skill: Skill in operating CNC machinery and tooling as well as precision measurement tools.
- Familiar with Fanuc Controller, Siemens Controller, Mitsubishi · Controller and Heidenhein Controller
- Familiar with MasterCAM
- Ability to read and interpret mechanical documents and drawings.
- Adept with common inspection measuring equipment.
- Experience: At least 1-2 years working experience in related field are encouraged to apply.
- Able to interpret mechanical drawing.
- Candidates with hands on experience with CNC Machine Operations are preferred.